SML1800e

The lathe giant

  • A powerful complete CNC system
  • Used for seals of up to 1850 mm (70 inches) diameter
  • Features user-friendly SML system software on an integrated PC module
  • A complete tool set
  • Chip cutter and chip suction
  • A wide range of accessories
  • Includes detailed documentation on maintenance, installation and operation
  • Optionally available with driven tools
  • A comfortable & precise clamping system

The SML1800e successfully compliments the e-series and makes a worthy successor to the proven vertical turret lathe SML1500. Many years of experience and world-wide proven technology make this model the most efficient CNC machine system for seals of large machining diameters of up to 1850 mm.

TECHNICAL DATA

Control system: FANUC 0iT**
Total power installed: 35 kVA
Power supply voltage: 3x400V +6%, -10%, 50Hz
Control system voltage: 24V

CAPACITY

Maximal turning diameter: 1.850 mm (72,5 Zoll)
Minimal turning diameter: 700 mm (27,5 Zoll)
Maximum billet length: 250 mm
Maximum billet weight: 300 kg
Diameter of face chuck: 2.050 mm

HEADSTOCK

Main spindle motor power: 2 x 5,5 kW
Spindle speed range: 30 – 260 rpm
Maximal spindle torque: 1.800 Nm

CARRIAGE

X axis travel: 800 mm
Z axis travel: 350 mm
X axis fast traverse: 16 m/min
Z axis fast traverse: 16 m/min

TOOL TURRET

No. of stations: 12 (optional: with driven tools)
OD turning tool shank: 25 x 25 mm

MISCELLANEOUS

Overall dimensions: L x W x H = 2.900 x 2.900/4.500 x 2.800 mm
Coolant tank capacity: 130 l
Machine weight: 8.000 kg

The SML1800e has been designed for machining of plastic materials ONLY. For safety reasons, machining of metals is prohibited. The data stated here are based on the technical specifi cations of 03/2014. ** Numeric control in its current version as available through FANUC.

OPTION PLUS

Expand your possibilities with an inexpensive upgrade to your existing machine or take the opportunity and purchase a new seal production system with numerous production possibilities!
Each SML 1800e that has already been delivered can be retrofitted with driven tools. More info here!

Szlifierka Accu-Finish

The grinding machine “Accu-Finish 2” provides for well-sharpened cutting tools that are essential for a problem-free production of seals, especially when polyurethane or other materials that have a high elongation at break are used.

  • Easy and rapid sharpening of cutting tools
  • Less material loss on cutting tools due to fine-grain, low speed polishing disk
  • Extended service life of cutting tools

Znaczenie Accu-Engraver

The laser marking system, “Accu-Engraver 3” allows for individual labelling of seals and other parts. Using a speed of up to 2000 mm/sec and a table size of 726 x 436 (726) mm, the “Accu-Engraver 3” guarantees, within a very short time, excellent labelling results on seals of a maximum outer diameter of 726 mm.

  • Fast, correct and permanent labelling
  • Exact positioning by means of a laser pointer
  • User-friendly software with numerous functions
  • No dust or environmental impact
  • Strengthen your market position
  • Stand out from your competitors

Dodatkowe akcesoria

Additional accessories on seal manufacturing are available on request:

  • Bevelling shears
    Allows for safe and accurate cutting of support and guide rings with a scale of 0 to 45 degrees.
  • Microscope
    A microscope featuring 10 times the magnification in order to get a clear assessment of the cut and tool quality.
  • Refractometer
    Allows for easy determination and control of coolant concentration.
  • Calipers
    Digital calipers allow the checking and measuring of seals with an accuracy of 0.01 mm. Available in 2 sizes (digital from 0 to 150 and from 0 to 300 mm and mechanical from 0 to 750 mm)
  • Circumference measuring tapes
    Allow for checking and measuring of seal diameters and are available in different sizes. (For diameter of 30 to 3500 mm)
  • Milling machine
  • PC printer
  • PC table
  • Chip pre-collector
  • Various grinding disks

Tools and tool holders for machining of semi-finished products can be used on all standard CNC lathes, no matter of the make and model. The expertise of Seal Maker’s technicians, and that of selected suppliers, is the basis for the excellent quality of the tools.

In addition to standard tools, Seal Maker offers a wide range of universally suitable specialised tools for any application.

BEST PRICE GUARANTEE WITH A FULL SYSTEM PACKAGE!

The machine, materials and service of the Full System Package from Seal Maker provides you with the entire quality spectrum at an attractive price-performance ratio. This purchase allows you to save up to 25% of the list price with a bonus discount.

AS A FSP CUSTOMER OF SEAL MAKER YOU ENJOY MANY ADVANTAGES:

  • Up to 25 % off when purchasing the machine
  • Additional discounts on seal material, which are offset against the FSP license fee
  • Permission to use the software
  • More software licenses for office use
  • Continual free updates and upgrades of the software
  • Technical support with the Seal design and recommendations for special sealing solutions
  • 1 annual machine service, free of charge

For more information on our Full System Package please contact us right here!

An experienced team of service technicians is at disposal for training of operators, commissioning, maintenance and repair of SML machines. We also offer special training and programming classes on manufacturing special parts.

Your CNC services at a glance:

  • Commissioning
  • Testing
  • Maintenance
  • Regular special training classes
  • Assistance with the installation of software updates
  • Support with tricky programming matters
  • Customers of a full-system package (FSP) enjoy one complimentary service per year.

For questions or emergencies, please contact our experienced CNC service technicians at: sml-service(at)seal-maker.com.